Bottom loading arm has been widely applied in
petrochemical plants and oil refineries and depots to loading light oil
(i.e. gasoline, diesel, jet fuel, and naphtha) and benzene (benzoyl,
methylbenzene, dimethyl benzene). Our company designed an automatic
Quantitative Loading Control System which is fully functional, technical
advanced, structure reliable, and handle easier and work stable. This system
can complete parameter setup, data collection, flow temperature compensation,
quantitative control, procedure operation, overfill prevention and antistatic interlock, operation monitor,
and report printing etc, in loading process. It also offers communication
interface to connect external PCs. The quantitative oil loading control system
is very helpful for the bottom loading arm to give its maximum performance by
increasing the precision, speed, reducing human error and pollution, thus
improving the efficiency and saving energy. Our objectives are safety, labor
efficiency, ease-of-use, time saving, and ultimately higher returns.
Function
The system has distributed field control
and centralized remote control function. In order to ensure reliability, these
two control functions can be simultaneously available. When it occurs abnormal
cases in the control room, the operators can continue loading works at
individual loading lots by field controller.
◆Field controlled loading: Operators could conduct loading on-site
loading lots based on the Operator's Manual.
◆Remote controlled loading: All loading lots would be
accessed through the central control room where operators could conduct loading to single or multiple
tankers. The oil loading system data is consistent field showing data, and generates complete loading
information.
Characteristic
◆Distributed control and centralized
management
◆Flexible architecture that supports big expansions
◆Combination field condition and user’s need with Strong application
and effectiveness
◆Adjusted organize data display format
◆Automatic monitor and control valve on site
◆High reliability by rapid switching between
master/slave set
Applications
Petrochemical plants, large oil depots, light oil, benzene, industrial
chemicals, tank truck loading.
Technical Feature of Loading Control
System
◆Safety: Designed to be explosion-proof;
grounding connection and high anti-interference.
◆High adjustable precision
control and self-calibration.
◆Electro-hydraulic valves adopt
Variable time step flow control to ensure minimum flow after valve shut-off,
and achieve the maximum eliminating fluid hammer.
◆Automatic flow calculation and
control process adjustment ensures high precision.
◆Adopt Special communication
card offers fast polling which is several hundred times faster than ordinary
serial ports, allowing real time monitor of field oil loading process.
◆Electrostatic overfill
protection: When the electrostatic chuck is not properly connected and the
level exceeds that of overfill sensors, oil loading process will be rejected or
terminated, and alarm be sounded,
Intelligent
program control ensures precision of measurement.
◆Bi-level power source control
circuit: the electro-hydraulic valve and pump control circuit will be shut-off
at the ending of loading process to prevent false tripping caused by possible
controller failure.
◆Used Electronic switch for all
output control so as to ensure the controller long term reliability.
◆Multiple control mode, can
switch between manual/automatic two-ways.
◆Power fail protection:
Parameters backup any time and automatic restore after power on.
◆Status indicators of flow,
valve, operation, alarm, temperature, etc. for system fault diagnosis and
troubleshooting.
◆Lightning protection and filter
circuit guards the system against lightning and interference, enhancing
stability.
◆Real time temperature
compensation ensures precise oil loading density.
◆System self-checks ensures
correct controller behavior.
◆Online update for system
control program